High-Performance Polymer

Ultem

CNC Machined Ultem Parts — High Strength, High-Temperature Plastic Components
Ultem

At a glance

Processes

CNC Mill
CNC Lathe

Lead Time

As fast as 7 days

Colors

Naturally translucent amber color, frosted when machined

Tolerance

With drawing: as low as +/- 0.005 mm
No drawing: ISO 2768 medium

Price

$$$

Applications

Medical applications, electrical and electronics applications

About the Material

ULTEM 1000 is a translucent amber colored plastic with excellent durability, strength, stiffness and heat resistance. ULTEM 1000 may be selected over Nylon or Delrin because it has the highest dielectric properties. Common applications include industrial equipment, medical devices and electronics.

Heat Resistance

Extreme Toughness Icon

Integrity

Extreme Toughness Icon

Material Properties

Yield Strength

17,000 PSI

Elongation at Break

40%

Hardness

Rockwell R111-R125

Density

0.046 lbs / cu. in

McMaster Part Number

7612k55

Material Finish

Ultem comes in a naturally translucent amber color. When machined, it is smooth and becomes slightly frosted. Additionally, ULTEM can be machined to a variety of surface roughnesses.

Design Recommendations

Min Wall Thickness

1.0 mm

Min End Mill Size

0.8 mm (0.03 in)

Min Drill Size

0.5 mm (0.02 in)

Max Part Size

1200 x 500 x 152 mm [x,y,z] (mill)
152 x 394 mm [d,h] (lathe)

Undercuts

Square profile, full radius, dovetail profiles

Radii : Depth

Depth must not exceed 12x drill bit diameter.
For end mills, depth must not exceed 10x tool diameter.
Cost Saving Tip

Cost Saving Tip

To reduce costs, limit the number of part setups, the number of inspection dimensions or tight tolerances, and deep pockets with small radii.

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